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Underfill Jetting & Dispensing

Underfill is used in a wide variety of packages and board level assemblies. Flip chip in package, direct chip attach on boards, stacked die packages, and various BGA assemblies are places where underfill is being used in production today. The "part" to be underfilled can be either a die or the BGA substrate. While these packages often use different materials and require different production techniques, the underfill process is similar for both.

The proliferation of flip chip technology in digital cameras, cell phones, disk drives, medical devices such as pacemakers, defibrillators and hearing aids, has created a large demand for underfilling small die in the range of 1 mm square to 5 mm square. Whether the die are directly attached to flex, circuit boards, or some organic interposer, the area around the die available for dispensing underfill materials is getting smaller. This creates an enormous challenge for needle dispensing, but is ideal for non-contact jetting. Some underfill applications may still require traditional needle dispensing, such as with the DP Series Linear Pump. Contact Asymtek to find out what fits your application the best.

Successful production requires a flawless underfill process. With Mass Flow Calibration (MFC), Asymtek's dispensing systems automatically manage the critical processes related to underfilling: substrate heating, die finding, underfill volume control, dispense pattern and part handling. Closed-loop control of these processes minimizes operator intervention and optimizes the dispensing programs for highest throughput. All these processes are programmable in Fluidmove® for Windows® XP (FmXP) software.

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Related Articles & Papers

Dispensing Systems

  • M-2020 Millennium® Ultra High Speed Semiconductor Dispenser
  • X-1020 Axiom Semiconductor Dispenser
  • S-920 Spectrum Scalable Dispensing Solutions for Microelectronics Packaging
  • S-820 Spectrum Precision Batch Semiconductor Dispenser

Jets, Pumps & Valves

  • DJ-9000 DispenseJet® The Latest Jet Technology
  • DP-3000 Linear Positive Displacement Pump

DispenseJet DJ-9000

 

Underfill

Jetting underfill between two die, which are 1 mm apart, results in a fillet 0.03 mm wide.

 

   

 

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