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Dispensing Tip

Syringe Plungers (or Syringe Followers)

In response to questions on the usage of syringe stoppers (or syringe followers) which Asymtek and its customers use in packaging fluids this customer update was created.

Syringe stoppers/followers go inside a syringe over the top of the fluid. They serve several purposes: they help prevent spillage when the syringe is tipped, they wipe the fluid from the syringe wall during dispensing to help get all the fluid out of the syringe, they protect the fluid from moisture, and they help prevent mixing air with the fluid. If the wrong type of stopper (follower) is used, it can have significant negative effects on the performance of the machine.

EFD Orange (Zero draft) - This type is recommended for the majority of automated dispensing applications. These stoppers have straight sides and work well auger valves (DV-06 and series) or any other DV- series valve. The stopper does not interfere with the syringe walls and allows material to flow smoothly. Since there is a small clearance between the stopper and the wall, it is important to push the follower firmly into the fluid to make a good seal between the follower and the syringe wall. This type of follower will leave a residue on the syringe wall, but this amount of material is insignificant.

EFD White (No drip) - This follower type is designed for hand held time pressure dispensing directly from a syringe. It works well for that application, but is generally not recommended for automated dispensers. The follower has an "hourglass" shape and wipers that form a tight fit with the syringe wall. Since the follower has mechanical interference with the wall, it can cause inconsistent dispensing or dripping when used with most valves or pumps. Exception: Dripping can be prevented if this follower is used with a DV-01 valve.

EFD Black Rubber - This follower type is not recommended for automated dispensing. It is designed for use with a hand operated plunger and does not belong in automated equipment. It can cause dripping and consistency problems like the white follower, only worse.

Semco Yellow - While we have had success dispensing consistently with this type of follower, it can lower flow rates for some materials. It has very thin wipers that wipe the syringe wall clean, but with very little resistance.

Wax Plugs - Recommend but not readily available. Some fluid formulators put a wax plug over the fluid. Typically you can see this in solder paste packaging and some pre-mixed epoxies.

Note: This information was last edited on on August 23, 2002

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